Document identifies challenges with headlamp aiming for glare prevention. UP-DOWN aiming challenges include vehicle actual load and cut-off line definition. LEFT-RIGHT aiming challenges include references on the vehicle and kink point definition. Cut-off line definition makes it difficult to check up-down aiming; kink point definition makes it difficult to check left-right aiming. The beam pattern must be used to check alignment. The way forward includes reviewing criteria for passing-beam orientation in approval and adapting inspection criteria accordingly.
The hard-working team identified glare issues in four areas: aiming procedures lack clear definitions of cut-off line and kink point, making PTI inspection difficult; high-mounted headlamps tend to glare lower vehicles in front, and cleaning hardware and auto-levelling performance are insufficient; PTI lacks a dedicated chapter on provisions; and measurements using 75 kg on driver’s seat are impractical, alignment is not mandated at end-of-line, and no general requirements exist for headlamp testers.